onsdag 8 juli 2009

July 3th to 5th 2009 ALASTARO FINLAND NITRO NATIONALS

This is the first time out 2009. It will be interesting to see if all new parts and modifications that has been done since the last testing at the same track in August 2008 will work as expected.

Thursday: The weather is perfect, almost 30 degrees C, the day before the first qualification day. The team, Matte Tärnström, Jarmo Pulkkinen, Carina Dahl and me Charley is setting up everything in the pits and do the final checkup and adjusting with setups on the bike. Hasse Björkman, who spend the last night before leaving the shop for the trip to Finland together with Charley and Carina doing final assembly and loading up everything, is not with us at the races.

Friday: There is light rain this morning. There is two qualification runs for the Pro Classes. The first round has to be cancelled because of the rain and a huge oil down along the whole track. There is 18 Super Twins that should try to get into a 8 bike field so it will be tuff to just qualify. On our first pass did the engine misfire under load on the front cylinder so it became a short one, only a second of full throttle from the starting line and a smooth rolling on again one more second just to see that the engine is running okey. Just over 14 seconds and 104 km/h at the finish line. We were happy, just regular service and nothing damaged.

We have to find out why we get the misfire. One thing we not know yet and have to find out by experience is how much flex there is in the drive system for the mags (ignition generators with rotors). The ignition is timed by triggers at the crankshaft for a perfect timing and the spark is timed to the right ignition wire out to the spark plug by the rotor and cap at the generators. This needs to be at the optimised to get the best spark. We moved the generators 5 degrees to see if we can solve it.

Saturday first run: This will be interesting. Direct from the hit, the engine is still misfiring but runs a little bit better. Close the throttle after just a second and open it up again a couple of times but not full just to see how it reacts. It runs clean on partial throttle. Now 11,36 and 143 km/h. Just regular service is needed before final qualification round. At the download from the onboard computer we can see that the exhaust temperature is coming closer to be the same front and rear, both on idle and at the run.

The nozzle sizes is changed trying to get the temperatures to the same values at both cylinders.

Saturday second run: Now does the engine respond without any misfires direct from the starting line and runs clean. It does not pull hard but it runs clean. The throttle is kept open for 3,6 sec than shut off 1,6 sec for correction and then opened again for 1,3 seconds.The time slip shows 8,74 and 210 km/h. The time was not good enough to qualify in the 8-bike field. We ended up us number 10.

Lorenz Stauble from Switzerland became number one qualifier with 6,898 and 324 km/h followed by Per Bengtsson from Sweden 6,929/281 km/h. These two guys did also take wins and met in the final. Per Bengtsson won the race.
After servicing our bike we only find some black marks on the front piston and replaced it together with a new honed cylinder and replaced the upper halves on the connecting rod bearings that was pushed out a little bit. The new Uddeholm Deivar crank looks great as the new Uddeholm Orvar Supreme Wrist Pins that got a Balinit DLC Star coating made by Oerlikon Balzers.

This was the first time we ran Red Line 70 WT oil and at the same time we did run the plain Venolia aluminium pistons into the Uddeholm Impax Supreme steel cylinders. It seems to work good. The black marks is caused by to much fuel in that cylinder.

Now there is some minor things to fix before the race at Mantorp Park 24-26 July. We look forward to continue the work trying to find a “window” in the tune-up that is good enough to compete for a place in the 8 bike field. We are 20 riders trying to be there.

lördag 27 juni 2009

27 June 2009 NEW UDDEHOLM DEIVAR CRANKSHAFTS

Two new 4.250” Crank Shafts is now ready to use. The material is Uddeholm Deivar which has excellent toughness and ductility in all directions. This material also has many other properties that makes it a excellent choice for high quality crankshafts. After ruff machining it is hardened to 45 HRC then fine machined on all surfaces and grinded. The final step is a Plasma Nitride finish and then hand polishing.

söndag 10 maj 2009

10 May 2009 FOCUS ON TESTING 2009

The 2009 season will have focus on testing for Karling Racing Team. The new bike that was built from scratch during the last three years needs some more testing. During 2008 did we “torch” the heads bad three times and at the end of the season had we solved that problem. The reason was cam timing in combination with intake design and fuel distribution.

The main things that is new on the bike for 2009 is:
New Leahy Ignition Crank Triggers
New designed Karling Crank Trigger Bracket
New lighter Venolia Pistons for Dykes ring package
New Aker & Childs Dykes .017 Piston Rings
New Karling Countersunk Copper Head Gasket
New Karling Uddeholm Deivar 4.250 Crankshaft
New Karling Uddeholm Orvar Supreme 1.094 Wrist Pins
New light weight hard anodised Supercharger drive pulleys
New ARP2000 ½” Super High Strenght Cylinder studs
New in case timed Cam Lobes

To make the most and best of testing this year will the team go to the European Championship races in Finland and Sweden. It will probably be more testing after Mantorp depending on how it fits into the schedule.


torsdag 26 februari 2009

8-9 January 2009 AUTOSPORT INTERNATIONAL SHOW 2009 BIRMINGHAM ENGLAND


For the second year in a row did Udddeholm UK participate at the Autosport International Show. The new Karling dragbike was a big help attracting visitors to the display. The new bike is not only good to get attention to the Uddeholm brand it is also useful as a reference object for 13 different Uddeholm materials used in the 6000 hour project. Materials that are used is from the simplest low-carbon steel in clutch plates to the most exclusive powder steel in valve train parts.

Karling Racing also had some examples of components on display together with Dealer Sports STCC Team that use Uddeholm materials in different components. On display was some parts that is going to be used in the SAAB 9-3 BioPower STCC car for coming season.

To see pictures and text at Eurodragster just click on the link:
http://www.eurodragster.com/live/2009autosportinternational/reports/friday.htm
http://www.uddeholm.co.uk/
http://www.autosport-international.com/

20-21 November 2008 SACO STUDENT SHOW STOCKHOLM SWEDEN

Saco Student Mässan 2008

For the second year in a row did Bergsskolan from Filipstad use the new Karling/Uddeholm dragbike at the annual Saco's student exhibition in which most of the Universities in Sweden participates. The show had 22.751 visitors which is 1.700 more than last year. Bergsskolan has expanded their courses for engineers with high grades of steel and metal industry training. The basics with all from minerals to steel production still exists of course. A lot of the high grade of engineers at Uddeholm comes from Bergsskolan.
See: http://www.bergsskolan.se/index.asp?textid=251

Oct 21th to 24th 2008 TECHNICAL FAIR STOCHOLM


For the second year in a row did the new dragbike attract visitors to IronCAD/Solidmakarna´s display at 2008 Technical Fair in Älvsjö (Stockholm) Sweden. The new dragbike is designed in IronCAD 3D and as Charley Karling says “It had been impossible to get a bike like this together without IronCAD. And now when the bike is built we have a product not just a one-off dragbike.”

This years show had over 22000 visitors during 4 days. Solidmakarna did feel a very
good response at the show and the bike really did show what can be done with a good easy to use 3D program. In matter of fact Charley who have been doing the designwork did learn IronCAD the same year the bike project started.